Wires, pressure bung, wire protection

 

Falcon wire standards

 

 

 

 

Flaps at the dog stops

W2551211-1-005 #1 55.2mm

 

 

 

 

D25

 

 

D26W51211-3-005 WITH BRAKE 35.5MM

 

Rh flap extended

 

Rh flap extended

 

Rh flap extended

 

 

 

Pilot squawk:

 

Pilot verbal:  runs extend .45 seconds, then lockup. Then bypass will not work.

 

Initial run:

slat conditioned .21 split midrun

Slat Retract left raw -11.33, conditioned = 10.01

Slat Retract right raw -11.27, conditioned = 9.91

Slat extend left raw

 

flap  conditioned. 179 v split mid travel.

 

 

 

 

 

 

 

El Cayo.

 

 

 

 

Weller

spare tips

Lunch box

2 solder

2 wick   gootwick has good review

Solder sucker

Rosin

solder wicking technique

 

 

 

 

for connector

D38999/20FH55PN

could be txb4-s-13n

https://www.alvatek.com/txb4-s-13n/#

 

 

selector

https://www.milnec.com/mil-d38999-connectors/d38999-connector-catalog.pdf

requested milnic quote

 

https://www.milnec.com/quote-request/?sub=1

 

 

Largest hole to remove outer

 

 

Bare Shield

 

 

Bunch the shield

 

Cut the side off the bunch

 

Clean up a small portion of the shield that remains

 

Smooth the small portion

 

Prepare shield ground

 

Untwist it until its flared out.

 

 

carefully wind 1 TURN ONLY.

Clip the rest with flush cut

 

Heat the whole thing until solder FLOWS fully into both braids

 

Smallest applicable heat shrink.

 

 

This is the Great Bob Knuckolls take

http://www.aeroelectric.com/articles/pigtail/pigtail.html

 

 

 

 

 

Probe S/N 2129 was installed to 5 months

 

 

 

There are 4 immediate goals, plus the wishlist below.

1.  Start projects from  schematics, then generate, layout,  and route PCB.

2. Show 5 pcbs, plus complex wire harnesses on 1 print, or set of prints, with appropriate interconnections that are responsive to changes in any schematic.

3. Generate wire list for harness that connects  each plug, responsive to changes in schematic. These are wire “tables” that should follow the EasyEDA data.

4. Use improved part models.  the following parts have no 3d render:
3 pole switch, 50 pin DSUB, rotary switch, test points

Current workflow disaster:

1. Open source cad to move from concept to complete project overview.

Easy EDA for individual pcbs using “artistic” layout.  No schematic in EasyEDA.

Return to cad and manually generate interconnect harnesses.

SEPERATE visio file for water jet cut aluminum face.

SEPERATE dxf file for laser engraver.

Separate Abobe Illustrator file for face layout.

Separate Spreadsheet to build wire list to fabricate plugs and harnesses.

Separate Spreadsheets for BOM.

Separate shopping carts on DIGIKEY for separate circuit boards builds.

 

 

Other Goals:

DXF files for water jet based on above.

DXF files for placard engraver, based on above.

 

I understand that this list is not achievable in 8 hours of training, but I need to develop good work habits that push me is this direction.

The current project we are training for:

Ground Support Test Equipment for a corporate jet.

Box plugs in between the airplane and the flap controller.

 

92CA – PTU’s

92CB, – PTU’s

92CC – Slat Commutation/Temp

92CD – Flap Motor

92CE – Slat Motor

Layout, hand drawn.

example schematic

Below is the draft of the face layout for the breakout box.

 

 

 

 

This 3rd party plugin builds wire list

https://github.com/art-logics-hw/wiringlist-easyeda/tree/develop/extension